Cheetah MS6 Power Supply - Plasma Music Limited

Cheetah MS6 and Custom Power Supply 1

Just before Christmas 2020, I got sent a SoundLab SST-19 guitar pre-amp and a Cheetah MS6 synth module. Both needed power supplies. The SST-19 was immaculate and the customer was confident that it was working (when it had a power supply, of course). You can read all about that here soon. The MS6 however, was a different story all together. The customer told me that one day it just went bang. In fact, it tripped the electricity supply to his house! After a brief conversation via e-mails, he sent me his machine requesting a complete Cheetah MS6 power supply build.

Cheetah MS6 Front Panel — This customer's blown Cheetah MS6 has definitely seen better days!

I was told that the machine was working prior to the bang but of course I had no idea if the unit had been damaged by the fault. It was a gamble and there weren't too many resources available for this thing, either. Here’s a list of useful stuff that I did find:

Readable schematics were also thin on the ground and when I did find a copy that was reasonably okay, that’s all it was, a schematic with very little other technical reference.

SIDE NOTE

To speed things up in the long run, I spent a couple of hours cleaning up and organising the best schematics I could find. Hoping that my efforts will be helpful to someone else and my small contribution to the the Cheetah MS6 community, my reorganised (and readable) schematics can be downloaded here. 🙂

So, where were we? Oh yes... The unit turned up and I took off the lid. Ah! So, someone’s been in here before. Three of the four regulators had been replaced. They’d been attached to a thin aluminium strip which had then been glued to the inside of the case and I'm sorry but the soldering was atrocious! After taking the board out, it was obvious that this box had sustained fluid damage at some point in its life. Hmm… looked like I had my work cut out. Oh and the original firmware had been swapped out for the Maad KM 3.0 custom version. Sceptical at first, after some research, I have to confess that I've only heard good things about this new code. 🙂

Anyone who’s familiar with the Cheetah MS6 will be aware that the power supply is well, bloody awful. It’s not uncommon for example, for the case to go live. Yes, you read correctly. The transformers (yes, there two) apart from being underrated are quite unreliable and the original heatsinking is totally inadequate.

Cheetah MS6 Power Supply — 18th March 2022 - Here's a picture of an original power supply in a unit that was recently brought to me. This MS6 was in excellent working and cosmetic order. The customer wanted to keep it like that, so he brought it to me. Anyway, as you can see, things are very cramped. In particular, the two transformers being mounted so closely together, looks well dodgy. In fact, the whole thing looks a mess! It's very weird because there's enough space behind that heatsink to do it all properly. One wonders why Cheetah didn't!

My initial approach to the project was to build an external box which would house two uprated transformers and then provide a suitable connection from the box to the MS6. The latter part would require a hole or two to be drilled into the rear case of the MS6.

There are four regulators supplying +/-5V and +/-12V. The backend was such that I could remove the original transformers and drop connections to the main PCB where the secondaries of those transformers come on to the board. Since the supplies were complimentary, each utilised a centre-tap. I found a suitable enclosure all-be-it, a little larger than I initially had in mind and began plans for the metalwork company.

Cheetah MS6 Original Transformers — The blown transformers that I removed from this MS6. I'm afraid that these will go BANG sooner or later.

While that was going on, I cleaned up the PCB, getting rid of as much sign of the fluid damage as I could.

Next was the post transformer part of the power supply which as I’ve already mentioned, was a real mess. The PCB seemed quite fragile around the rectifier diodes, capacitors, etc so I had to be careful. While I was in design mode, I knocked up a drawing for a proper heatsink.

Well, I took the stripped-out case, the enclosure for the external power supply and my drawings to Lenton Engineering in Watford and a couple of weeks later, I got the call informing me that everything was ready to collect.

The transformers, switches and connectors all fitted into my external enclosure, perfectly so if nothing else, I would end up with a groovy dual-voltage AC power supply. 🙂

Cheetah MS6 Custom Power Supply Enclosure 1 — Here's the external power supply enclosure showing the connector and cable that interfaces with the MS6.

The heatsink also fitted perfectly. It took me a minute when measuring, to realise that the distance between the TO-220 mounting holes was an imperial half-inch and NOT 12mm or 13mm!

Cheetah MS6 Custom Heatsink — This custom heatsink that I made for this sick Cheetah MS6 is considerably more substantial than what was in there originally. Unlike the original heatsink, my design rests on the bottom case and is not supported by the regulators themselves (yes, you read correctly). In use, it only gets slightly warm.

I’d already made the cable that would connect the external box to the MS6 so all that was left to do was to drop in the actual connector and then wire it to the main PCB.

Cheetah MS6 Power Supply Connection — Here's the power output on the power supply that connects to the MS6.

Cheetah MS6 Custom Power Supply Connection — And here's the connection on the back of the MS6 that comes from the power supply. I really just wanted to have a single cable

So, all was done pretty quickly and it was test time. As usual, I cleared a big space, just in case it all went bang... again. Well, it didn’t. In fact, nothing happened at all for a few seconds. While the unit was still on, I quickly measured voltages and all looked good; +/-5V and +/-12V. Then characters appeared in the display but not as expected. All that was shown was ‘FE’ which was flashing and every now-and-then, some random stuff.

I'm aware that when empty, the Cheetah MS6 loads factory pre-sets from ROM and doesn't require re-initialisation as such, or loading of factory patches via some fancy button hold-down routine. Indeed, there was no voltage on the memory back-up battery so that's exactly what the machine was trying to do. The other issue was that the buttons on the front-panel were totally unresponsive.

After a few minutes of power, I noticed that one of the multiplexers was seriously hot, so I switched off. I replaced the CD74AC138E and tried again. Wow! This time it all fired up perfectly! It again displayed 'FE' but this time successfully went into its initialisation sequence and of course, the front panel buttons were now working.

I hooked up a MIDI keyboard and attached the output to my mixer. Hey, I’ve got sound. More than that, all the voices were working. This was all quite relief.

While I had the opportunity, I decided to implement my Live Forever battery mod.

Cheetah MS6 Original Memory Back-Up Battery — The original battery in the Cheetah MS6 is a Ni MH type. This should be changed.

This required a slight modification to the battery back-up circuitry as the original battery was a rechargeable Ni-MH. I was dropping in a lithium battery which I really didn’t want the MS6 to charge when it was powered on!

Cheetah MS6 Live Forever Battery Mod — Tucked away in the corner, is my Live Forever memory back-up battery mod. Some modification to the original back-up battery circuit is required .

Once that was done, I tried again. You know what? This thing doesn’t sound too bad. Of course there's better but you have to bear in mind the price bracket of this box when it first came out.

The power supply in these machines is notoriously bad. In fact, I’ll go so far as to say “it’s not a matter of if but when it'll blow”. On top of that and as has been proved by the customer of this unit, they don't need to fail 'quietly'. This is a real shame as the synth is actually really quite good with six analogue voices and even multitimbrality. It’s also a shame that the MS6 has an old-style Ni-MH battery. If not charged regularly, there’s a significant chance of this leaking… all over your main PCB!

So, if you have a Cheetah MS6 that you love dearly, please don’t hesitate to contact me regarding

an external power supply,
my Live Forever memory back-up battery mod

In my humble opinion, I think it's worth it but please do something before it blows up... and trips your house electrics!

UPDATE - 10th May 2022

I've now built quite a few of these power supplies for customers who just love their Cheetah MS6. As such, I've also managed to work out a price. The following is everything I did to get to a reliable and safe solution and for which I do NOT charge:

Reverse engineering the power supply.
Reverse engineering the battery back-up facility.
Designing the external enclosure.
Designing the cut-out required in the MS6 chassis.
Designing the heatsink.
Selecting reliable components.
A considerable amount of testing! 🙂

When working on your MS6, here's what I do and what I charge for:

Preliminary check of your MS6.
Taking apart and dismantling the entire unit.
Removing redundant power supply components.
Removing back-up battery and associated components.
Preparing and delivering metalwork of external enclosure and MS6 for drilling.
Building external power supply and custom power cable
Modifying the battery back-up circuit and installing the new lithium battery.
And of course, reassembling and then testing the unit.

To do the whole job (excluding metal work, of course), easily takes a couple of days and I simply can’t charge for all of that. If I did, this MS6 power supply would cost more than the MS6 itself!

So after a bit of arithmetic, I’ve decided that although it’s more than many (including me) would like, 480 GBP sounds fair. It covers my costs and although quite disproportionate, there's little for the labour involved in assembly and final testing.

Please remember that Plasma Music Limited is VAT registered so that price in the UK is excluding VAT. 🙁

Since posting this article however, I'm truly humbled by the number of enquiries I've received and how many of those enquiries have turned into customers trusting me with their units. In fact, after having done two or three, I decided to design a label for the power supply.

Cheetah MS6 Power Supply with Label — After having built a few of these now, I recently knocked up a label for this box... just in case you forget what it is!

Today, I've received another MS6 with the customer wanting the works. This prompted me to update this post.

Cheetah MS6 Replacement Heatsink — I'm continuing to install my own replacement heatsink when I get a MS6 in for upgrade because it's just better!

I'm delighted that MS6 owners are finding this page and responding to my advice to do something before it's too late. These are really lovely machines with a classic eighties sound. Don't let them die!

Cheetah MS6 External Power Supply with Special Cable — Quite simply, my power supply and battery conversion for the Cheetah MS6, will ensure that your synth will operate properly and reliably for many years to come.

UPDATE - 13th October 2022

Working by myself on things like valve amps and dodgy old synth modules like err... the Cheetah MS6, is sometimes concerning as I often run the risk of electric shock and of course, there's no one there to assist if things go bad for me.

I've currently got three MS6s with a forth due in shortly. The owner of tonight's machine didn't want my external power supply and after the repair, while doing the final tests, I got hit... the big ZING. Ouch! Straight off the case, no less. Yes, you read correctly; off the case. As many Cheetah MS6 owners may be aware, this is an annoying MS6 issue.

It took a while to isolate things and make the machine safe but guys, I can't emphasise just how bad the power supply is, in these machines. PLEASE GET IT SORTED!!!!!

UPDATE - 24th October 2022

Below is a picture of another of the three MS6s I have in. The PCB is quite different to others I've seen and I believe this one to be either a prototype or a very early version.

Cheetah MS6 Prototype PCB — I've never seen this version of MS6 PCB before. Apart from being shorter in depth (front to back), it has a bunch of wires flying around the place, some of which I've highlighted in yellow.

In common with all MS6s, it has the badly mounted regulators, only two of which are mounted to a thin strip heatsink. I've highlighted the reset line and the diode connection between +12V and the processor's STBY, NMI and IAQ1 ports.

MS6 prototype PCB doesn't fit properly — The PCB is shorter than others. So much so in fact, that the front of the PCB sits on self-adhesive stand-offs as it doesn't reach the studs on the inside of the case!

This machine was a challenge and after building the external power supply, modifying the rear of the case, making one of my custom heatsinks, implementing my Live-Forever battery mod', the bloody thing wouldn't boot. 🙁

I was really careful to make sure that the flying wires were in the right place. I double checked my work and although the unit would power up, it wouldn't boot. That led me to believe it was a processor reset kind of issue.

After a bit of hunting around, I sussed out that the +12V regulator wasn't chucking out +12V. Although the digital circuitry is running at +5V, as mentioned above, processor STBY, NMI and IAQ1 are derived from the +12V line.

I swapped out the +12V regulator and voila, another rescued Cheetah MS6 that's going to be around for many years to come.